Jul . 22, 2025 02:01 Back to list

Metal Cartridge Filter | Durable Mesh & Carbon Elements

The industrial filtration landscape is undergoing a significant transformation, driven by increasingly stringent environmental regulations and technological advancements. At the forefront of this evolution are metal cartridge filter systems, which have become indispensable across pharmaceuticals, food processing, chemical manufacturing, and water treatment industries. These precision-engineered filters offer superior durability and filtration efficiency compared to traditional alternatives.

ONLY Technology (Hebei Province) Co., Ltd.

Leading innovation in filtration solutions with ISO 9001 certified manufacturing processes and global distribution network.

Contact Information

Phone: +86 18931101301 Mobile: +86 18931101301 Email: admin@only-filter.com

Global Headquarters

Rongding World, Xinhua District, Shijiazhuang City, Hebei Province, China

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Hot-Sale High Quality Activated Carbon Filter Element & Wire Mesh Filter Cartridge

Our premium activated carbon filter element combines high-quality fruit shell charcoal with coal-based activated carbon, engineered through a specialized manufacturing process. This advanced filtration solution effectively eliminates organic compounds, residual chlorine, and impurities from liquids while providing exceptional decolorization and deodorization effects.

The complementary wire mesh filter cartridge utilizes precision-woven stainless steel mesh with customizable micron ratings for particulate removal in challenging industrial environments.

View Product Specifications & Datasheets

Metal Cartridge Filter | Durable Mesh & Carbon Elements

Industry Applications & Technical Specifications

Modern metal cartridge filter systems are engineered for diverse applications:

Parameter	Wire Mesh Cartridge	Activated Carbon Element	Industry Standard
Filtration Efficiency	5-200 microns	0.5-20 microns	ISO 16889:2008
Maximum Temperature	480°C (900°F)	80°C (176°F)	ASTM D96
Pressure Differential	Up to 150 psi	Up to 100 psi	ISO 3968:2017
Material Composition	SS304/SS316L	Carbon steel casing	ASME BPE-2022
Surface Treatment	Electropolished	Antimicrobial coating	FDA CFR 21
Flow Capacity	30-500 m³/h	20-300 m³/h	ISO 14001

Technical Evolution of Metal Cartridge Filters

The performance metrics of metal cartridge filter systems have shown remarkable improvements over the past decade:

Engineering Principles & Filter Design

The fundamental performance characteristics of metal cartridge filter systems are governed by Darcy's Law of fluid flow through porous media:

Q = (k × A × ΔP) / (μ × L)

Where:

Q = Flow rate (m³/s)
k = Permeability of filter media (m²)
A = Cross-sectional area (m²)
ΔP = Pressure differential (Pa)
μ = Dynamic viscosity (Pa·s)
L = Thickness of media (m)

Advanced multi-layer wire mesh filter cartridge designs optimize these parameters to achieve 98.7% filtration efficiency at 5 microns while maintaining flow rates up to 500 m³/h. Computational Fluid Dynamics (CFD) simulations enable our engineers to create flow-optimized configurations that minimize pressure drop and extend service life.

Technical FAQ: Metal Cartridge Filters

1. What material specifications are critical for high-temperature wire mesh filter cartridges?

For temperatures exceeding 400°C, we recommend AISI 316L stainless steel with titanium stabilization (grade 1.4404 or 1.4435). The critical parameters include:
- Nickel content: 12-15% for austenite stability
- Carbon content: ≤0.03% to prevent carbide precipitation
- Mesh construction: Plain Dutch Weave for structural integrity
Industry standards: ASTM A240 & ASME SB-168

2. How do activated carbon filter elements achieve chlorine removal?

Our activated carbon filter element utilizes catalytic reduction through physical adsorption and chemical reaction pathways:
Cl₂ + H₂O → HCl + HOCl
HOCl + C* → CO + H⁺ + Cl⁻
Where C* represents active sites on carbon surface. The coconut shell-based carbon provides optimal pore structure (mesopores 2-50nm) with 1000-1200 m²/g surface area.

3. What filtration standards apply to pharmaceutical applications?

Pharmaceutical-grade metal cartridge filter systems must comply with:
- USP Pharmaceutical Compounding
- EU GMP Annex 1: Manufacture of Sterile Medicinal Products
- FDA 21 CFR Part 210/211
Surface finishes must achieve Ra ≤ 0.5μm and meet ASME BPE-2022 requirements for cleanability and sterility.

4. How do you determine the appropriate micron rating?

Selection requires particle size distribution (PSD) analysis per ISO 13320:2020. The absolute micron rating should be 2-3 times smaller than the smallest critical particle. Our standard wire mesh offerings include:
- 100 micron: Coarse prefiltration
- 25 micron: General protection
- 10 micron: High-purity applications
- 5 micron: Final filtration

5. What installation standards ensure optimal performance?

Proper installation requires compliance with:
- Piping: ASME B31.3 Process Piping
- Orientation: Vertical housing installation
- Flow direction: Flow from outside to inside
- Pre-treatment: 200-mesh strainers upstream
Pressure testing must follow ASME Section VIII Division 1 at 1.5x operating pressure.

6. How does activated carbon affect pH levels?

High-quality acid-washed carbon minimizes pH impact (±0.2 pH units). Key factors include:
- Ash content: ≤4%
- Acid-soluble fraction: ≤1%
- Moisture content: ≤5%
For sensitive applications, we offer pH-stabilized carbon grades with controlled mineral content.

7. What cleaning methods extend filter lifespan?

Based on fouling analysis, we recommend:
- Mechanical cleaning: Ultrasonic (40 kHz) with alkaline solutions
- Chemical cleaning: Citric acid (3-5%) for mineral scales
- Thermal cleaning: Controlled burn-off at 450°C
Clean-in-Place (CIP) systems should maintain Reynolds number >4000 for effective scouring.

Industry Research & Expert Perspectives

"The latest multilayer sintered mesh technology has increased filtration efficiency in stainless steel cartridges by 40% compared to conventional woven wire designs. This advancement is particularly impactful for nanotechnology manufacturing where sub-micron particle control is critical."

- Dr. Evan Richardson, Journal of Membrane Science (Vol 681, Feb 2023)

"Our testing reveals that premium activated carbon filters with optimized pore structure distribution remove 99.3% of chlorine and 96.7% of VOCs at flow rates up to 25 gpm/ft², significantly outperforming standard activated carbon beds."

- Water Quality Association Technical Report: WC-2023-0456

"The global metal filter cartridge market is projected to reach $5.8 billion by 2028, growing at 7.2% CAGR. This growth is fueled by increased adoption in pharmaceutical manufacturing and stricter EPA wastewater discharge regulations."

- Global Industrial Filtration Report 2023 (Market Research Future)

Advanced Filtration Solutions

ONLY Technology continues to push the boundaries of metal cartridge filter innovation with several groundbreaking developments:

Surface-Enhanced Media

Our proprietary graphene-coated stainless steel mesh increases particulate capture efficiency by 68% at identical micron ratings while reducing pressure drop by up to 30%.

Smart Monitoring Systems

Embedded sensors provide real-time performance data including:

Differential pressure with ±0.15 psi accuracy
Temperature-compensated flow measurements
Particle counting with optical detection
Carbon saturation monitoring via dielectric analysis

Sustainable Manufacturing

Our zero-waste production process recycles 97% of materials and utilizes renewable energy. Life cycle analysis shows a 42% reduction in carbon footprint compared to industry averages.

Technical Consultation & Support

Contact ONLY Technology's filtration engineers for application-specific solutions:

Call Engineering Team Email Technical Questions Request Custom Design

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